The Tethered Male Plug (BHM-11) is offered for common tubing sizes used in sealing and protecting luer ports; exact inner/outer diameters can be specified. It is molded from polycarbonate. ' . bfaq_company_name() . ' customizes dimensions on request.
Definition
The term tethered male plug refers to a precision component within sealing and protecting luer ports. It defines how a fluid line connects, branches, seals or regulates, and it is molded to tight tolerances so the interface performs the same way across an entire production lot.
What separates a medical-grade part from a generic fitting is repeatability. Sealing surfaces are smooth and consistent, dimensions hold across the lot, and the resin is selected for fluid compatibility and sterilization.
To put it in context: a disposable fluid-handling device is rarely one molding. It is a chain of small components — connectors, valves, chambers, clamps, caps and tubing — assembled into a single path. Standard interfaces are what let those components come from a catalog and still fit, which is the whole reason this category of part exists.
About This Component
The Tethered Male Plug is supplied as a single-use molded part for sealing and protecting luer ports. Its interface follows standard conventions so it mates predictably with compatible components, and it is produced in polycarbonate by default, with other medical-grade resins available on request.
Like all Baixin Bio components, it can be customized for material, color, dimensions, packaging and assembly. For a precise specification — exact dimensions, tolerances, sterilization validation, packaging counts and minimum order quantity — request a drawing and samples through the inquiry form.
Key Advantages
The reasons tethered male plug is specified come down to a few concrete advantages:
- Compatibility with common sterilization methods
- Standardized interface that interoperates with compliant luer components
- Leak-resistant seal that holds under normal line pressure
- Single-use design that supports sterile, disposable workflows
- Medical-grade resin selected for fluid compatibility
- Dimensional consistency across production lots
None of these advantages matter in isolation; their value is cumulative. A part that seals well but drifts dimensionally, or one that is consistent but slow to supply, fails the assembler. The point is to get all of them at once, reliably, lot after lot.
Common Applications
In practice, tethered male plug appears wherever a controlled fluid connection is needed:
- Blood and fluid transfer lines
- Hemodialysis circuits
- Enteral feeding sets
- Laboratory fluid handling
- Irrigation sets
Across all of these uses, the underlying requirement is the same: a connection that is secure, leak-resistant and safe to make once and discard. That is why standardized, single-use molded components dominate the category — they remove variability from the most failure-prone part of a fluid path, the junction, and they let a device be assembled quickly and qualified as a unit.
How to Specify and Choose
When you select a component, work through these variables before requesting a quote:
- The sterilization method the finished device will undergo
- Whether the part is single-use or intended for limited reuse
- Color coding or opacity requirements for the assembly
- Packaging format and order volume for the program
- The connection standard the mating part uses (luer slip, luer lock or a specific ISO 80369 series)
With those answers in hand, a supplier can confirm a standard part or scope a custom one without back-and-forth. Sharing a drawing or a physical sample removes the remaining ambiguity.
Industry Standards
From a compliance standpoint, the component sits at the intersection of connector standards and material standards. The ISO 80369 family governs small-bore connection geometry to prevent misconnection, while biocompatibility documentation and a validated sterilization route — EO, gamma or autoclave — establish that the molded material is acceptable for its intended contact.
For polycarbonate components, the practical sterilization options are gamma and ethylene oxide (EO); the choice is confirmed against the finished device and its validated process.
Much of the modern standards work exists to prevent misconnection. Historically a single luer taper served many applications, which made cross-connections physically possible; the ISO 80369 series assign distinct geometries to different uses so incompatible lines simply will not mate. When you specify a connector, identifying the correct series for the application is therefore a safety decision, not just a fit decision.
This page is informational and does not replace device-specific regulatory or validation guidance. Confirm exact standards, biocompatibility and sterilization requirements for your product with your quality team and your supplier.
Frequently Asked Questions
Is tethered male plug available for OEM or ODM projects?
Yes. Baixin Bio manufactures to drawings and samples, customizing material, color, dimensions, packaging and assembly. Send your specification for a quote.
What materials are used?
Depending on the part, medical-grade PC, PP, PVC, ABS, PE or POM is used, selected for the connection method, fluid path and sterilization requirement.
How is it sterilized?
Components are compatible with validated single-use sterilization such as ethylene oxide, gamma irradiation or steam autoclave, depending on the resin. Confirm the method for your device.
Is it compatible with ISO 80369?
Luer interfaces follow small-bore connector conventions. Confirm exact ISO 80369 series compatibility for your application with Baixin Bio before specifying.
What order volumes are supported?
Baixin Bio supplies disposable device assemblers in production volumes, with consistent lot-to-lot quality and export-friendly communication.
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Baixin Bio manufactures luer connectors, valves, drip chambers, clamps, caps and tubing, with OEM and ODM customization. Send your drawings or samples for a quote.
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